DC-100V30C300D Lithium Battery Comprehensive Testing System – Precision, Efficiency, and Traceability in One Platform The DC-100V30C300D Lithium Battery Comprehensive Testing System is a high-performance solution engineered for automated quality assurance on
Battery Pack Assembly lines. Designed to meet the rigorous demands of modern lithium-ion battery manufacturing, this system delivers accurate measurements of open-circuit voltage, AC internal resistance, and DC internal resistance—ensuring consistent product performance and compliance with global safety standards. With its advanced 24-bit analog-to-digital converter (ADC), four-wire sampling technique, and modular architecture, it offers precision that surpasses conventional testing equipment, making it ideal for both industrial-scale production and specialized R&D environments. Key Features: - Ultra-high precision measurement using 24-bit ADC technology for voltage and current readings far exceeding industry benchmarks - Multi-parameter testing capabilities including DCIR, ACIR, OCV, and temperature monitoring for comprehensive battery health assessment - Intelligent operation via barcode scanning (1D/2D) and footswitch activation for seamless integration into fast-paced production workflows - Robust data handling: automatic test result logging, CSV file export, and direct upload to MES systems for full traceability and quality control - Modular design ensures long-term reliability, easy maintenance, and scalability across various battery configurations This system excels in real-world applications where accuracy, speed, and data integrity are critical. Whether deployed in large-scale battery manufacturing facilities or specialized research laboratories, the DC-100V30C300D provides actionable insights through detailed diagnostics and structured reporting. Its ability to detect early-stage defects—such as inconsistent internal resistance values or abnormal voltage drifts—enables manufacturers to reduce scrap rates and enhance overall yield. For testing centers and academic institutions, the system supports customizable test protocols, enabling tailored experiments and deeper analysis of new chemistries or cell formats. Users report significant improvements in process efficiency and product consistency after integrating the system into their production line. The intuitive software interface allows engineers to configure test sequences without programming knowledge, while the built-in data management tools streamline audits, root cause analysis, and compliance reporting. In addition, the system’s compatibility with existing factory automation infrastructure makes it a future-proof investment for smart manufacturing initiatives. Common Use Cases: - Battery pack assembly lines requiring inline verification of electrical parameters before final packaging - Quality assurance departments needing reliable, repeatable test results for batch certification - Research labs conducting accelerated aging tests, cycle life studies, or material evaluation - Third-party testing facilities serving OEMs who demand transparent, auditable data from each unit tested Frequently Asked Questions: What makes this tester more accurate than standard DCIR meters? The inclusion of a 24-bit ADC combined with four-wire Kelvin sensing eliminates noise interference and ensures sub-millivolt resolution, providing superior repeatability compared to typical 16-bit systems used in the industry. Can it integrate with our existing MES or ERP system? Yes, the system automatically exports test logs in standardized CSV format, which can be easily parsed by most enterprise resource planning platforms for real-time tracking and analytics. Is it suitable for different types of lithium-ion cells? Absolutely—it supports a wide range of cell chemistries including NMC, LFP, NCA, and cobalt-free variants, with adjustable current profiles to accommodate various cell sizes and capacities. How does it improve throughput during mass production? By automating the start sequence via barcode or footswitch input and eliminating manual data entry, operators can maintain high-speed processing while ensuring every battery passes stringent electrical checks. This advanced
Lithium Battery Analyzer is not just a testing tool—it's a strategic asset for any organization committed to excellence in energy storage solutions. From initial screening to final validation, the DC-100V30C300D ensures that only the highest-quality batteries reach the market.
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