Automatic Formation and Grading System for Cylindrical Batteries Equipment
Introduction
This automatic manufacturing line is specially designed for cylindrical batteries that also integrates with the smart capacity assignment equipment and a fully automatic logistics system, to support the effective manufacturing of 18650's, 21700's and cylindrical batteries. As a Battery Formation Equipment, it consists of 500 pin bed formation and capacity sorting devices (as per manufacturing volume), 4 sets of OCV testers, and 16 AGV robots, to help to achieve high precision formation, capacity sorting and selection of up to 1.3 million batteries a day (as per manufacturing volume).
Core Functional AdvantagesIntelligent Logistics System
The AGV Robots: Dual vehicle circulating transportation, continuously completing 4.17 pallet turnovers an hour, capacities of 2000kg to support continuous production.
The MCR Composite Robots: 12 MCRs achieve high-speed material change of 8 pallets / 6 hours, only 53 control seconds / pallet. Model change efficiency increased 40%.
3D Vision Positioning: ±0.5mm via QR code for accurate positioned material boxes achieved equipment with higher efficiency.
High-Precision Testing
Capability1280-Channel Synchronous Testing: Wide current range of 3A (6mA-3A), voltage accuracy ±(0.5‰ reading 0.5‰ full scale), meeting developmental needs for fast charging batteries.Four-Wire Precision Measurement: Contact resistance <1 milliohm, allows μ-level parameter reset. A professional Lithium Ion Battery Tester with industry's leading data accuracy.Energy Regeneration Technology: Charging efficiency ≥80%, discharging efficiency ≥70%, saving more than 30% annual electricity cost.
Intelligent Production Management
Full-Process Traceability: MES system real-time collecting of more than 20 parameters of battery and process multi-directional binding.
Automatic Sorting System: 3-level OCV0/1/2 , sorting grading based on 12 parameters such as capacity, voltage, internal resistance, pass rate 99.9%.
Modular Design: Support quick model change for fixture and probe components independently replaced in more than 3 hours of time.
Technical Parameter Highlights
Application Scenarios
Mass Production of Power Batteries: Support large scale production of 18650/21700's and other batteries, with a daily processing capacity of up to 1.3 million units.
High-End Battery R&D: Provide high precision data captured to not only support material performance validation, but process validation.
Energy Storage System Integration: Meet the consistency testing of batteries over 100Ah.Developing Special Processes: Support different sizes of batteries to meet production needs.
This automatic line provides effective solutions for lithium-ion battery production through intelligent logistics, high-precison testing and modular design. As advanced
Equipment For Lithium-Ion Cell Formation, a 72-hour rapid response service and life-time upgrades of software to ensure best operation of the production line and improved technology for enhanced iteration.
This automatic line provides an efficient solution for lithium-ion battery production through intelligent logistics, high-precision testing, and modular design. As an advanced Equipment For Lithium-Ion Cell Formation, it supports a 72-hour rapid response service and lifetime software upgrades to ensure stable production line operation and technological iteration.
Product Categories : Battery Assembly > Lithium-Ion Battery Pack Assembly Line
