SFX-YZ-10 Automatic Cylindrical Battery Testing and Sorting System – High-Precision, Fully Automated Solution for Modern Battery Manufacturing The SFX-YZ-10 is a state-of-the-art automated system designed specifically for the testing and sorting of cylindrical lithium-ion batteries such as 18650, 21700, and other standard formats. This advanced equipment integrates high-accuracy open-circuit voltage (OCV) measurement, internal resistance analysis, and intelligent battery classification into one seamless production line. Engineered for industrial-scale operations, it significantly boosts throughput while ensuring consistent quality control across every batch. Key Features: - Precision OCV and IR Measurement: Utilizing a calibrated
OCV Tester, the system delivers highly accurate readings of battery voltage and internal resistance—critical parameters that define cell performance and longevity. - Full Automation from Test to Sort: The integration of a battery testing module with an intelligent sorting mechanism enables end-to-end automation—from initial inspection to graded output—minimizing manual handling and reducing human error. - Real-Time Data Management & Traceability: With built-in long-term data storage capabilities, the system supports comprehensive battery traceability, allowing manufacturers to track individual cells through their lifecycle for process optimization and root cause analysis. - Scalable Design for Diverse Battery Formats: Compatible with multiple cylindrical battery types and easily integrated into existing MES or factory management systems, this solution offers flexibility for evolving production needs. - Continuous Operation Capability: Designed for non-stop operation, the SFX-YZ-10 ensures uninterrupted workflow, maximizing uptime and minimizing labor costs in high-volume manufacturing environments. Detailed Description: At the heart of the SFX-YZ-10 lies a precision-engineered OCV tester capable of detecting minute variations in battery characteristics. By combining this with real-time analytics and machine learning-based sorting logic, the system automatically categorizes each battery into predefined performance tiers—such as premium, standard, or reject—based on user-defined thresholds. The mechanical sorting unit employs advanced robotics to handle delicate cells without damage, ensuring stable and repeatable results even under continuous operation. Its modular architecture allows for easy maintenance and upgrades, making it ideal for both new installations and retrofits in established battery production lines. Use Cases: This system excels in battery factories focused on energy storage solutions, electric vehicle components, and consumer electronics. Whether used for incoming raw material screening, mid-process quality checks, or final product grading, the SFX-YZ-10 enhances productivity by up to 40% compared to traditional manual methods. It is particularly effective in facilities aiming to meet ISO or IEC standards for battery safety and performance consistency, offering robust support for compliance audits and quality documentation. Customer Feedback: Users report significant improvements in yield rates and reduced rework time after implementing the SFX-YZ-10. One facility noted a 35% decrease in labor-intensive sorting tasks within the first month, while another highlighted how the detailed data logs helped identify recurring issues in their electrode coating process—an insight that led to a 12% improvement in overall cell capacity uniformity. Frequently Asked Questions: What makes the SFX-YZ-10 different from manual
Battery Sorting? Unlike human operators who may introduce variability due to fatigue or inconsistency, the SFX-YZ-10 uses precise sensors and algorithms to deliver objective, repeatable results, enhancing both speed and accuracy. Can it handle different battery sizes? Yes, the system supports various cylindrical battery formats including 18650, 21700, and custom dimensions, with adjustable fixtures for secure positioning during testing and sorting. Is the system compatible with existing factory software? It features standard communication protocols like Modbus TCP/IP and OPC UA, enabling smooth integration with most modern manufacturing execution systems (MES) and SCADA platforms. How does it contribute to quality assurance? Through continuous monitoring, historical data tracking, and automated defect classification, the SFX-YZ-10 provides actionable insights for refining production processes and improving final product reliability.
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