S37-16-200A Aluminum Cased Power
Battery Formation Cabinet – Advanced Testing & Grading Solution for Lithium-Ion Batteries This high-performance aluminum-cased power battery formation cabinet is engineered for precision testing, grading, and quality assurance of lithium-ion cells in industrial and research environments. Designed with a modular architecture and intelligent software control, it serves as a versatile tool for battery manufacturers, energy storage developers, and R&D laboratories seeking reliable data acquisition, cycle analysis, and safety validation. Whether used for cell sorting, performance evaluation, or safety compliance, this unit delivers consistent results across 16 independent channels, each capable of handling up to 200A continuous current. Key Features: - Four-wire Kelvin sensing ensures accurate voltage and current measurements, minimizing measurement error during charge/discharge cycles. - Real-time monitoring of critical parameters including open-circuit voltage (OCV), discharge platform, capacity, temperature, time, and internal resistance. - Intelligent grading algorithm that automatically categorizes lithium cells based on performance metrics such as capacity consistency, voltage stability, and cycle behavior—ideal for production line optimization. - Built-in protection mechanisms including overvoltage, reverse polarity, overcurrent, and thermal shutdown safeguards to prevent damage during extended testing sessions. - Modular design enables easy replacement of components without downtime, reducing maintenance costs and improving operational efficiency. Detailed Description: The S37-16-200A system integrates advanced electrochemical testing capabilities into a single, robust enclosure. Each channel operates independently with dedicated constant current and constant voltage sources, ensuring minimal cross-talk and maximum accuracy. The integrated software supports multiple test profiles—including constant current charging, pulse charging, and dynamic load simulation—to replicate real-world usage conditions. It automatically generates comprehensive reports, including capacity curves, voltage vs. time graphs, and cycle-life comparisons, enabling engineers to assess degradation patterns and predict long-term reliability. This makes the device not only a
Battery Tester For Lithium Batteries but also a powerful diagnostic tool for battery health assessment and material research. Use Cases: Ideal for battery producers aiming to standardize cell quality before assembly into packs, this formation cabinet streamlines the grading process by sorting cells into uniform performance tiers. For energy storage applications, its stable operation under high-current loads ensures safe and accurate verification of battery modules intended for grid-scale systems. Researchers benefit from detailed data logging capabilities that support experimental studies on new chemistries like NMC, LFP, or silicon anode technologies. In academic and lab settings, it facilitates controlled testing protocols required for certification standards such as IEC 62660 or UN38.3. User Feedback: Users consistently highlight the machine’s ability to reduce manual intervention while increasing throughput. One engineer noted: “It replaced our old benchtop testers entirely—we now grade 500 cells per day with 99% accuracy.” Another researcher added: “The curve visualization feature helped us identify early signs of electrolyte decomposition in our prototype cells.” Frequently Asked Questions: What makes this battery formation cabinet different from standard chargers? Unlike basic chargers, this unit offers full bidirectional control, precise instrumentation, and automated data processing tailored for industrial-grade battery testing and classification. Can it handle both prismatic and cylindrical cells? Yes—it supports various form factors including prismatic, pouch, and cylindrical cells, provided they fit within the rated current and voltage specifications. Is the software compatible with existing lab systems? The software includes export options for CSV, Excel, and PDF formats, allowing seamless integration with enterprise data management platforms. How does it ensure safety during high-current tests? Each channel features independent overvoltage, overcurrent, and reverse connection protection, plus thermal sensors that trigger automatic shutdown if unsafe temperatures are detected. What kind of maintenance is required? Due to its modular construction, routine checks involve cleaning contacts, inspecting connectors, and replacing worn-out parts like fuses or cooling fans—not complex repairs.
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