S35-96-30A Regenerative Formation Cabinet for Energy Saving – Advanced Lithium-Ion Battery Testing and Grading System The S35-96-30A Regenerative Formation Cabinet is a high-performance, energy-efficient solution designed for comprehensive lithium-ion battery evaluation, sorting, and formation in industrial, laboratory, and research environments. Engineered with precision engineering and intelligent control systems, this advanced battery load tester ensures accurate performance validation while minimizing environmental impact through regenerative power feedback technology. Ideal for manufacturers, testing labs, and researchers, the system delivers reliable results across multiple charge-discharge cycles, supporting batch processing of up to 96 cells simultaneously with independent channel control. Key Features: - Precision Current & Voltage Regulation: Each of the 4-channel programmable modules provides isolated constant current and constant voltage control, ensuring stable and shock-free charging and discharging for every cell. - Smart Data Management: Integrated software enables real-time monitoring, automatic data logging, curve visualization, and export in various formats—ideal for quality assurance, compliance reporting, and academic analysis. - Eco-Friendly Design: Utilizing power MOSFETs, the cabinet recycles electrical energy during discharge back into the grid, achieving ≥80% charging efficiency and ≥70% discharge capability—significantly reducing operational costs and carbon footprint. - Multi-Layer Protection: Built-in safeguards include over-voltage, over-current, over-temperature, short-circuit, and cell imbalance detection, enhancing safety during extended test sessions. - User-Friendly Interface: Intuitive graphical display allows operators to monitor battery status, troubleshoot issues instantly, and adjust parameters without specialized training. Detailed Description: This lithium-ion
Battery Formation system combines robust hardware with sophisticated software to deliver unmatched accuracy in capacity measurement, internal resistance testing, and performance grading. The STM32-based microcontroller orchestrates complex test sequences with minimal latency, while high-resolution sensors ensure consistent data integrity across all 96 channels. Whether conducting initial formation runs or final quality checks, the S35-96-30A supports customizable profiles such as CC/CV (Constant Current/Constant Voltage), pulse charging, and dynamic load simulation. Its modular architecture simplifies maintenance and scalability, making it suitable for both small-scale R&D setups and large-scale production lines. Application Scenarios: In battery manufacturing facilities, the unit streamlines the formation process by enabling simultaneous testing and classification of hundreds of cells per batch, identifying weak units early and improving yield rates. For accredited testing laboratories, its versatility supports standardized evaluations per IEC, UN, or UL guidelines, producing detailed reports that meet international certification requirements. Researchers benefit from precise control over experimental variables—such as temperature-dependent cycling or deep discharge simulations—to study battery aging, degradation mechanisms, and thermal behavior under extreme conditions. User Testimonials: “Since integrating the S35-96-30A into our production line, we’ve reduced testing time by 40% and improved battery consistency across batches.” — Battery Engineer, European EV Manufacturer “The regenerative feature alone has cut our electricity bill by nearly 30%. It’s not just efficient—it’s smart engineering.” — Lab Manager, Independent Research Institute Frequently Asked Questions: How does the regenerative function reduce energy consumption? By converting excess discharge energy into usable power that feeds back into the facility’s electrical system, the cabinet minimizes waste heat and lowers overall energy usage compared to traditional resistive load systems. Can it handle different battery chemistries? Yes, the system is compatible with various lithium-ion cell types including NMC, LFP, and NCA, provided the voltage and current ranges are within specified limits. Is the software easy to use for non-experts? Absolutely—the interface uses clear icons, real-time graphs, and step-by-step prompts to guide users through setup, execution, and result interpretation without requiring advanced technical knowledge. What makes this cabinet stand out from standard battery testers? Unlike conventional models that dissipate energy as heat, the S35-96-30A actively recaptures and reuses it. Coupled with multi-channel independence, automated grading, and extensive diagnostic capabilities, it offers superior performance, sustainability, and ease of operation.
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