ev battery testing equipment

S30-12-100V60A Energy Recovery Aging Cabinet – Advanced Battery Testing & Life Cycle Simulation System for R&D and Quality Assurance This high-performance energy recovery aging cabinet is engineered for battery manufacturers, research labs, and quality control departments seeking precise, efficient, and scalable solutions in battery life cycle testing. Designed with cutting-edge technology, the S30-12-100V60A delivers exceptional energy efficiency, ultra-accurate measurements, and robust thermal management—making it ideal for both laboratory experimentation and production-level validation. By integrating regenerative discharge systems, this unit reduces electricity consumption by up to 90% during charge-discharge cycles while maintaining over 88% energy recovery efficiency, significantly lowering operational costs without compromising test accuracy. Key Features: - Intelligent Energy Recovery Technology: Minimizes power waste through advanced regenerative braking systems that return excess energy back into the grid or reuse it within the system. - High-Precision Calibration (±0.5‰): Verified using Agilent-certified standards, ensuring reliable voltage and current readings critical for R&D and compliance testing. - Independent Four-Wire Charging Circuit: Ensures stable, uniform power delivery per battery cell, reducing risks of overheating, imbalance, or premature degradation. - Modular Fixture Design: Adaptable to various battery sizes and configurations—including cylindrical, prismatic, and pouch cells—enhancing versatility across multiple applications. - Efficient Forced Air Cooling System: Unique airflow duct design maintains optimal internal temperatures, even under continuous high-load operation, preserving long-term reliability and performance consistency. Detailed Description: The S30-12-100V60A stands out as a comprehensive battery aging solution tailored for modern battery development workflows. Its core innovation lies in combining energy regeneration with precision control, allowing users to conduct extended cycle tests—simulating real-world usage conditions such as deep discharges, fast charging, temperature extremes, and prolonged storage—while minimizing environmental impact and utility expenses. Each channel operates independently with its own transformer, eliminating cross-talk between batteries and enabling simultaneous testing of different chemistries (e.g., Li-ion, NMC, LFP). The system supports multi-mode charge/discharge profiles including constant current, constant voltage, pulse charging, and dynamic load simulation, making it suitable for evaluating battery health, capacity fade, internal resistance changes, and safety thresholds throughout their service life. Use Cases: Ideal for battery lifecycle assessment in early-stage research and late-stage manufacturing, this aging cabinet accelerates product development cycles by providing actionable data on durability, performance decay, and failure modes. It supports lab-scale experiments involving complex protocols like accelerated aging tests, calendar life studies, and abuse tolerance evaluations. In production environments, it enables rapid screening of defective units before shipment, improving yield rates and brand reputation. Whether used for academic investigations into new electrode materials or industrial quality assurance for EV batteries, the S30-12-100V60A ensures consistent, repeatable results aligned with global industry benchmarks. User Testimonials: “Since implementing the S30-12-100V60A in our R&D lab, we’ve reduced energy bills by nearly 90% while gaining more accurate cycle life predictions. The adjustable fixtures make it easy to test diverse battery formats without reconfiguring hardware.” “A game-changer for battery validation. The precision calibration allows us to detect subtle variations in cell behavior that other testers miss—critical for developing next-gen lithium-ion packs.” Frequently Asked Questions: What makes this aging cabinet different from traditional models? Unlike conventional systems that dissipate wasted energy as heat, this model recovers up to 88% of discharged energy, offering substantial savings and improved sustainability metrics. Can it handle different battery chemistries and form factors? Yes, thanks to its modular fixture system and flexible parameter settings, it accommodates various battery types—including LiFePO4, NMC, and ternary cells—in cylindrical, prismatic, or pouch formats. Is the system suitable for continuous 24/7 operations? Absolutely. With its advanced forced-air cooling mechanism and isolated power architecture, it’s built for uninterrupted long-duration testing sessions. How does the calibration ensure accuracy? Each unit undergoes rigorous calibration using Agilent-grade instruments, achieving ±0.5‰ precision in both voltage and current measurement—a level of accuracy essential for scientific validation and regulatory compliance.