SCSM-20XZ Double-Sided Automatic Spot Welding Machine for Lithium-Ion
Battery Pack Assembly – High-Precision, Reliable, and Customizable Solution This advanced double-sided automatic spot welding system is engineered specifically for battery pack manufacturing lines, offering precision, efficiency, and robust performance. Designed to meet the evolving demands of lithium-ion battery production, the SCSM-20XZ delivers consistent weld quality while reducing operational downtime and enhancing overall safety. Whether you're assembling standard or irregular battery configurations, this machine adapts seamlessly to your unique process requirements—making it a top choice for global manufacturers seeking scalable, high-throughput solutions. Key Features: - Fully customizable operation sequence editor: Users can tailor each step in the welding process to suit specific battery models, including those with non-standard geometries or materials like nickel sheets and pure nickel foils. - Unique rotating welding head mechanism: Prevents material adhesion issues common in traditional welding setups, ensuring clean, reliable joints without electrode sticking—a major cause of defects in
Battery Assembly. - Secure data retention: All program files are automatically saved even during unexpected power outages, enabling quick recovery and minimizing disruption to production schedules. - Integrated safety systems: Includes visual alarm indicators and emergency stop functionality for immediate response to anomalies, improving workplace safety across automated battery lines. - High-speed processing capability: Capable of performing spot welds every 0.6 seconds, supporting up to 4,200 units per hour—ideal for large-scale lithium-ion battery pack production environments. Detailed Description: The SCSM-20XZ leverages cutting-edge automation technology to deliver superior performance in battery pack fabrication. Its dual-side welding design ensures uniform pressure distribution and optimal heat control, resulting in stronger electrical connections and improved battery reliability. The rotating welding head eliminates the need for frequent maintenance due to electrode contamination—a persistent challenge when working with thin nickel layers. Additionally, the intuitive interface allows operators to store multiple programs, switch between them instantly, and manage batch-specific parameters efficiently. This level of flexibility supports rapid changeovers between different battery types, such as cylindrical, prismatic, or pouch cells, without compromising speed or consistency. Ideal Applications: This machine excels in industrial settings where precision, repeatability, and throughput are critical—particularly in electric vehicle (EV) battery pack assembly, energy storage systems, and consumer electronics manufacturing. It’s especially beneficial for companies producing lithium-ion batteries at scale who require a solution that balances automation, adaptability, and long-term cost savings. From prototype development to full production runs, the SCSM-20XZ provides the tools needed to maintain strict quality standards while optimizing cycle times and minimizing waste. User Feedback: Operators from leading battery producers report significant improvements in both weld consistency and line uptime after integrating the SCSM-20XZ into their workflows. One user noted, “We reduced our defect rate by over 30% within two months of deployment,” while another highlighted the ease of programming custom sequences for new battery designs. Many appreciate the machine’s ability to handle mixed batches without reconfiguration, which has streamlined their daily operations considerably. Frequently Asked Questions: What makes the SCSM-20XZ different from other battery welding machines? Unlike conventional models that rely on fixed electrodes, this unit uses a rotating welding head to prevent sticking, reduce maintenance, and ensure stable weld integrity across various battery formats. Can it be integrated into existing battery assembly lines? Yes, the system is designed for plug-and-play compatibility with most modern production lines and supports integration with PLC-based control systems for seamless automation. How does it handle power interruptions? All programmed jobs are stored internally, so no data is lost during sudden power failures—ensuring continuity and eliminating manual re-entry of settings. Is training required to operate the machine? While basic familiarity with battery assembly processes is helpful, the user-friendly interface and clear visual prompts make it accessible to trained technicians with minimal setup time. What types of batteries does it support? It’s optimized for lithium-ion battery packs but adaptable to various configurations including 18650, 21700, pouch cells, and custom-formed modules used in EVs and stationary storage applications.
Contact Now
