FT37-64-30A High-Temperature Negative Pressure
Battery Formation Equipment – Advanced Testing Solution for Cylindrical Lithium-Ion Batteries This high-performance
Battery Formation system is engineered for precision evaluation and classification of cylindrical lithium-ion cells under controlled thermal and vacuum conditions. Designed specifically for research, development, and mass production environments, the FT37-64-30A ensures consistent electrolyte distribution, enhanced cell uniformity, and optimized energy efficiency across battery batches. With its intelligent control architecture and robust safety protocols, it delivers reliable performance in demanding industrial applications involving high-nickel ternary cathode materials or other sensitive chemistries. Key Features - Temperature-Controlled Chamber: Operates within a precise range of 20°C to 70°C (±3°C), enabling accurate simulation of real-world operational stress for battery validation. - Adjustable Vacuum Environment: Maintains negative pressure from -100 kPa to 0 kPa, stabilizing at -80 kPa continuously—ideal for promoting even electrolyte penetration during formation. - Energy Recovery System: Utilizes a bidirectional inverter with up to 80% charge efficiency and 70% discharge efficiency, resulting in over 60% power savings compared to conventional systems—reducing annual electricity costs by at least 30%. - Multi-Layer Safety Protection: Includes 15 levels of automated safeguards such as temperature anomaly detection, overheating prevention, and real-time monitoring of voltage, current, and vacuum levels. - Smart Software Integration: Supports complex testing sequences (up to 32 steps per cycle, 256 cycles maximum) and automatically generates correlation curves for voltage, capacity, temperature, and pressure data. Seamlessly integrates with MES platforms for full-process traceability and quality assurance. Detailed Description The FT37-64-30A battery tester is an advanced solution tailored for manufacturers and R&D teams seeking to improve consistency, reliability, and throughput in cylindrical lithium-ion battery production. It accommodates cells with diameters between 32 mm and 60 mm and lengths ranging from 65 mm to 220 mm, making it suitable for standard 18650, 21700, and custom-form factor batteries. By combining a stable high-temperature environment with precise negative pressure regulation, this equipment enhances electrolyte wetting uniformity—a critical factor in achieving higher energy density and longer cycle life. The integrated data acquisition system records four key parameters simultaneously, allowing engineers to analyze trends and make informed decisions about process optimization. Furthermore, the system’s ability to classify batteries based on measured metrics streamlines sorting workflows and supports scalable manufacturing operations. Use Cases Ideal for laboratories developing next-generation battery technologies, especially those focused on nickel-rich cathodes or fast-charging applications. In production settings, it improves batch-to-batch consistency, reduces waste due to inconsistent performance, and accelerates time-to-market for new products. Its compatibility with smart factory ecosystems makes it particularly valuable for companies implementing Industry 4.0 principles, where real-time analytics and predictive maintenance are essential. Whether used for R&D prototyping, pilot line validation, or full-scale production, this formation station provides a flexible, future-ready platform for modern battery manufacturing. Customer Testimonials Users report significant improvements in both product quality and energy consumption after integrating the FT37-64-30A into their workflow. One engineer noted that the device’s ability to maintain stable vacuum levels led to more uniform cell performance, while another highlighted how the energy recovery feature cut utility expenses substantially without compromising test accuracy. Several teams have praised the intuitive interface and seamless integration with existing MES infrastructure, which has simplified compliance reporting and reduced manual data entry errors. Frequently Asked Questions What types of batteries does this equipment support? It is designed for cylindrical lithium-ion cells with diameters from 32 mm to 60 mm and lengths between 65 mm and 220 mm. How does the negative pressure system benefit battery formation? By creating a controlled vacuum environment, it facilitates better electrolyte infiltration into electrode pores, leading to improved internal contact and consistent electrochemical behavior across all units. Can this system be customized for specific battery sizes or processes? Yes, optional fixtures can be developed to accommodate unique form factors or specialized formation profiles, ensuring adaptability for evolving product requirements. Is the software compatible with our existing manufacturing execution system? Absolutely—the unit includes built-in interfaces for direct communication with MES systems, enabling end-to-end tracking of each battery through every stage of production. Does the energy recovery system require additional maintenance? No, the bidirectional inverter is fully automated and self-monitoring, requiring minimal intervention beyond routine calibration checks.
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