AFT39-576-10A Pin-Bed Type High-Temperature Negative-Pressure
Battery Formation Equipment is a precision-engineered solution for lithium-ion cell processing, designed to meet the evolving demands of modern battery manufacturing across power, energy storage, and consumer electronics sectors. This advanced formation system combines controlled thermal environments, negative pressure containment, and intelligent software integration to ensure consistent performance, enhanced safety, and superior quality control throughout the battery activation cycle. The equipment features a pin-bed design that securely holds cylindrical cells during formation, enabling simultaneous capacity grading and activation—streamlining production while minimizing manual intervention. Each cell position includes independent temperature regulation, maintaining an accuracy of ±3°C across all stations, which is critical for optimizing electrochemical reactions and preventing thermal runaway in high-energy-density batteries. The sealed chamber achieves a maximum negative pressure of -95 kPa, ensuring minimal oxygen ingress and stable internal conditions ideal for sensitive lithium-ion chemistries, particularly in electric vehicle (EV) and stationary energy storage applications. Key advantages include robust power delivery with precise voltage and current regulation, making it suitable for both fast-charging protocols and low-current formation profiles. Its embedded testing capabilities allow real-time measurement of open-circuit voltage (OCV), AC impedance, and discrete battery parameters, supporting comprehensive quality assurance at scale. Advanced software supports multiple communication protocols, automated data logging, sorting algorithms, and multi-level protection mechanisms—including over-voltage, over-current, and temperature shutdowns—to safeguard both equipment and battery units. This formation system excels in environments requiring long-term reliability and minimal downtime, offering ≥99% operational uptime and less than 1% failure rate under continuous use. It’s especially valuable for manufacturers seeking to reduce batch variation, improve yield consistency, and extend battery lifespan through uniform formation processes. Whether used in high-volume
Ev Battery Assembly lines or specialized small-cell production for portable devices like smartphones and laptops, the AFT39-576-10A delivers scalable performance tailored to diverse lithium-ion technologies. Ideal for battery producers aiming to enhance product uniformity and compliance with international standards, this machine supports strict tolerances such as ±0.5 mm positional accuracy in cell placement, crucial for compact form factors in consumer electronics. By integrating environmental controls, precise electrical management, and smart diagnostics, it becomes more than just a formation tool—it transforms into a central pillar of efficient, safe, and sustainable battery manufacturing. Common application scenarios span large-scale power battery production for electric vehicles where safety, cycle life, and thermal stability are paramount; energy storage systems requiring extended service life and reduced maintenance costs; and high-precision cell manufacturing for mobile devices demanding tight dimensional control and reliable performance. With its ability to operate under extreme temperature gradients and maintain ultra-low leakage rates via corrosion-resistant plumbing, this unit stands out in global markets where regulatory compliance and product excellence are non-negotiable. Users have reported significant improvements in formation consistency, reduced defective units, and faster throughput compared to conventional methods. Many highlight how the intuitive interface simplifies operation for technicians, while the built-in analytics provide actionable insights into process optimization. Engineers appreciate the flexibility to adapt formation profiles based on specific battery chemistry or customer requirements without hardware modifications. Frequently asked questions often revolve around setup complexity, but most users find the system straightforward once familiarized with the software-driven workflow. Others inquire about compatibility with different cell diameters—this model supports standard cylindrical formats from 18650 to 21700, with optional fixtures available for custom sizes. Maintenance is minimal due to the durable construction and self-diagnostic functions, further enhancing ROI over time. In summary, the AFT39-576-10A represents a next-generation approach to lithium-ion
Battery Formation, merging cutting-edge thermal control, negative-pressure technology, and intelligent automation into one cohesive platform. For manufacturers worldwide looking to elevate their battery production capabilities, this equipment offers unmatched precision, scalability, and reliability—making it an indispensable asset in today's competitive and innovation-driven market.
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