SCDM-10XZ Single-Sided Rotary Automatic Spot Welding Machine for
Lithium Battery Assembly – Precision, Efficiency, and Reliability in Every Weld This advanced spot welding system is engineered specifically for high-volume lithium-ion battery pack manufacturing, offering automated precision and real-time process control. Designed with a single-sided rotary mechanism, the SCDM-10XZ ensures consistent weld quality across complex geometries while minimizing operator intervention. Ideal for
Battery Assembly lines, it supports seamless integration into automated production environments where speed, accuracy, and durability are paramount. Key Features: - High-Power Transistor Welding Supply: Equipped with a WDC-50B power source, this machine delivers stable energy output capable of welding nickel sheets up to 0.25mm thick with minimal splatter—ensuring clean, strong joints essential for battery safety. - Intelligent 360° Monitoring System: Real-time current tracking detects incomplete or false welds instantly, preventing defects before they impact final product integrity. The system also alerts users to potential overloads, enhancing operational safety. - Servo Motor Positioning Accuracy: Utilizing high-precision servo motors, the machine maintains repeatable positioning within micrometer-level tolerances, critical for maintaining uniformity in battery cell connections. - Integrated Cooling for Extended Service Life: A water-cooled fixture system reduces thermal stress on the welding needle and head, significantly extending component lifespan and reducing downtime due to maintenance. - Flexible Programming Interface: Supports CAD file import for rapid setup of intricate welding patterns. Multiple programs can be saved, recalled, and modified easily—ideal for multi-model battery production runs. - Smart Maintenance Alerts: Built-in usage logging tracks electrode wear and suggests timely replacements, ensuring optimal performance without unexpected failures. Detailed Description: The SCDM-10XZ stands out as a robust solution for modern battery manufacturers seeking both efficiency and quality assurance. Its ability to switch automatically between positive and negative electrode welding eliminates manual repositioning, streamlining workflows on packed assembly lines. With dual pulse technology, each weld achieves superior metallurgical bonding while minimizing heat distortion—a crucial factor in preserving the structural integrity of sensitive lithium-ion cells. The machine’s intelligent feedback loop continuously monitors parameters such as voltage, current, and timing, enabling immediate corrective action if deviations occur. This level of automation not only boosts throughput but also reduces human error, making it an ideal tool for mass-producing reliable battery packs used in EVs, energy storage systems, and portable electronics. Use Cases: Perfectly suited for
Battery Pack Assembly lines in electric vehicle (EV) manufacturing, consumer electronics, and renewable energy storage applications, this spot welder excels in environments requiring high-speed, high-reliability joining techniques. Whether performing corner welds, flat surface welding, or complex multi-point configurations, the SCDM-10XZ consistently delivers over 1800–2000 welds per hour under optimal conditions. Its compatibility with various battery cell types—including pouch, cylindrical, and prismatic formats—makes it a versatile choice for OEMs scaling production across different product lines. User Feedback: Users report significant improvements in productivity and consistency after implementing the SCDM-10XZ. Operators appreciate the intuitive interface that simplifies programming even for complex layouts, while engineers value the built-in diagnostics that reduce scrap rates and improve first-pass yield. Many highlight the reduced need for manual oversight thanks to the automatic monitoring system, which has led to lower labor costs and fewer quality-related delays. Frequently Asked Questions: What makes this spot welder suitable for lithium battery manufacturing? Its combination of precise servo control, real-time current monitoring, and low-spatter welding ensures safe, reliable connections between battery terminals—critical for both performance and safety standards in lithium-ion batteries. How does the cooling system benefit long-term operation? Water-cooled fixtures prevent overheating of the welding tip, reducing wear and extending service life, which ultimately lowers total cost of ownership and minimizes unplanned maintenance. Can it handle different battery configurations? Yes, the machine supports flexible programming via CAD imports, allowing quick adaptation to various battery designs—from single-cell modules to large-format packs. Is training required to operate it effectively? While no specialized technical background is needed, basic familiarity with automation principles helps users maximize its capabilities. The user-friendly interface includes guided prompts and visual indicators to simplify daily operations.
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