battery cell sorting machine

SFX-YZ-10 Cylindrical Battery Testing and Sorting Machine – High-Precision, Automated Cell Grading for 32700 Lithium Batteries This advanced cylindrical battery testing and sorting system is engineered for precision, speed, and intelligent data-driven quality control in modern battery manufacturing. Designed specifically for 32700-format lithium cells, the SFX-YZ-10 integrates automated testing, real-time performance grading, and comprehensive data management to deliver consistent results across high-volume production lines. Whether you're optimizing pack assembly, conducting R&D validation, or ensuring safety in energy storage systems, this machine ensures uniformity, traceability, and long-term reliability. Key Features: - Ultra-Accurate OCV and AC Internal Resistance Measurement: Equipped with a high-resolution open-circuit voltage tester and an intelligent battery testing module, the system delivers precise readings essential for accurate cell classification. - Fully Automated Hopper Feeding System: Integrated low-material sensors trigger alerts when input levels drop, enabling seamless, continuous operation without manual intervention—ideal for 24/7 production environments. - Intelligent Sorting Algorithm: Cells are automatically categorized into ten performance grades based on voltage consistency, internal resistance, and other critical parameters, enhancing pack-level uniformity. - High Throughput Capability: Processes up to 6,000 cells per hour while maintaining exceptional accuracy—a significant boost in productivity for battery producers. - Centralized Data Management: Built-in database stores test logs, historical trends, and batch-specific metrics, empowering engineers and quality teams to analyze deviations, improve processes, and support regulatory compliance. Detailed Description: The SFX-YZ-10 leverages cutting-edge battery diagnostics to ensure that only top-tier cells proceed to final assembly. Its core functionality revolves around non-destructive evaluation using both open-circuit voltage (OCV) and AC impedance measurements—two fundamental indicators of cell health and performance consistency. Unlike basic testers, this unit incorporates dynamic calibration routines and noise filtering algorithms to minimize measurement variance, resulting in more reliable sorting outcomes. The integrated software not only manages real-time grading but also generates detailed reports and visual dashboards for ongoing process optimization. With built-in traceability features, every tested cell can be linked back to its production batch, date, and environmental conditions—an invaluable asset for root cause analysis and continuous improvement initiatives in battery development. Ideal Applications: Battery manufacturers benefit from rapid screening capabilities that reduce waste and increase yield by identifying outlying cells early in the process. Research labs use the system’s robust data logging functions to track formulation changes across multiple batches, enabling statistical analysis and better material selection. Energy storage integrators rely on the machine’s ability to group cells by performance tier, which directly impacts system longevity, thermal stability, and overall efficiency in grid-scale applications. User Testimonials: "Since implementing the SFX-YZ-10, our cell sorting accuracy has improved by over 95%. The integration with our existing MES platform was straightforward, and the data export tools have been instrumental in our internal quality audits." — Senior Engineer, European Battery Pack Manufacturer "Our R&D team now has access to granular performance data from thousands of cells, allowing us to refine electrolyte formulations faster than ever before." — Lead Scientist, Advanced Battery Materials Lab Frequently Asked Questions: What types of batteries does the SFX-YZ-10 support? It is optimized for 32700 cylindrical lithium-ion cells, commonly used in power tools, electric vehicles, and energy storage solutions. While primarily designed for this format, it may be adapted for similar-sized cylindrical cells with minor configuration adjustments. How does the machine ensure consistent sorting results? Through a combination of high-precision instrumentation, automated feeding, and algorithmic grading logic, the system minimizes human error and variability, delivering repeatable, statistically valid groupings. Can I integrate this system with my existing factory automation infrastructure? Yes—the machine supports standard industrial communication protocols such as Modbus TCP/IP and Ethernet/IP, making it compatible with most PLC-based and SCADA systems found in modern battery facilities. Is the database accessible for offline analysis? Absolutely. All test records are stored locally and can be exported via CSV or JSON formats for further processing in external analytics platforms like Excel, MATLAB, or Python-based tools. With its blend of precision engineering, automation excellence, and smart data handling, the SFX-YZ-10 stands as a powerful solution for any organization committed to advancing lithium battery performance through systematic, evidence-based sorting practices.