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Battery internal resistance test

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Model No.DC-100V30C200D

DC-100V30C200D Lithium Battery Comprehensive Testing System: Advanced Performance for Precision Battery Evaluation The DC-100V30C200D Lithium Battery Comprehensive Testing System is a state-of-the-art solution engineered for high-volume lithium-ion battery manufacturing environments. Designed with modularity, automation, and data-driven quality control in mind, this system delivers consistent, accurate results across every stage of battery testing—from initial charge activation to final short-circuit protection verification. With an industry-leading measurement precision of ±0.05% full scale for both voltage and current, it stands as a benchmark in battery performance validation. Key Features That Set It Apart This advanced battery analyzer integrates multiple test functions into one intelligent platform. It features a 24-bit analog-to-digital converter (ADC) for ultra-high-resolution readings, ensuring reliable detection of even the smallest deviations in battery behavior. The system supports both AC and DC internal resistance measurements—critical for assessing cell health, consistency, and aging trends. Its automated workflow includes barcode scanning for initiation and footswitch operation, minimizing manual input while maximizing throughput on fast-paced production lines. Real-time data transmission to MES (Manufacturing Execution Systems) enables seamless traceability, compliance reporting, and long-term quality monitoring. In-depth Technical Capabilities The DC-100V30C200D excels in accuracy, stability, and versatility. It can perform full-cycle testing including open-circuit voltage checks, dynamic impedance analysis, charge/discharge profiling, and safety verification such as overcharge, over-discharge, and short-circuit protection. Built for continuous operation, it maintains performance under extended use without degradation—a key requirement for industrial-scale Battery Assembly lines. Additionally, its customizable test profiles allow engineers to tailor protocols for different chemistries (e.g., NMC, LFP, NCA), cell formats (prismatic, cylindrical, pouch), and application-specific requirements. Ideal Applications Across Industries This comprehensive battery tester is particularly suited for lithium-ion Battery Pack Assembly lines where speed, consistency, and compliance are critical. In automotive EV battery manufacturing, it ensures each module meets strict safety and performance standards before integration. For energy storage systems, it validates cell uniformity and longevity, reducing risk in grid-scale deployments. Researchers and R&D teams also benefit from its ability to support custom test sequences—making it ideal for prototyping new battery technologies or optimizing existing designs. Whether used for incoming material inspection, in-process quality assurance, or final product verification, the DC-100V30C200D enhances operational efficiency and product reliability. User Feedback Highlights Operators across global battery facilities report significant improvements in productivity after implementing the DC-100V30C200D. One user noted that the combination of barcode-triggered start-up and footswitch control reduced cycle time by up to 40%, while another praised the real-time MES integration for eliminating paper-based logs and improving audit readiness. Quality managers appreciate the system’s ability to flag anomalies instantly, enabling immediate corrective action and preventing defective units from moving downstream. Frequently Asked Questions What makes this battery tester more accurate than standard models? It uses a 24-bit ADC and advanced filtering algorithms to minimize noise and drift, offering superior resolution compared to typical 16-bit systems found in basic testers. Can it handle different types of lithium batteries? Yes—it supports various cell formats and chemistries through programmable parameters and flexible test routines. How does it improve production line efficiency? By automating startup via barcode scan and footswitch, it reduces human intervention, speeds up testing cycles, and integrates directly with MES for automatic data logging. Is the system suitable for research purposes? Absolutely—it allows custom test plan development, making it valuable for lab-scale experiments, battery lifecycle studies, and performance optimization. With robust construction, precise diagnostics, and smart connectivity, the DC-100V30C200D is not just a testing device—it's a strategic asset for any organization serious about battery quality, innovation, and scalability.

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