S37S-128-30A/40A Regenerative Energy Type Formation and Sorting System – Advanced
Lithium Battery Testing Equipment for High-Precision Grading and Performance Validation This cutting-edge battery tester is engineered for industrial-scale lithium cell formation, capacity grading, and performance evaluation across prismatic, cylindrical, and polymer pouch formats. Designed with a modular architecture and integrated energy regeneration technology, it delivers unmatched efficiency in power management while maintaining ultra-high accuracy in voltage and current measurements. Ideal for manufacturers, research labs, and energy storage integrators, this system supports up to 128 independent channels—each capable of precise control at 30A or 40A—to accommodate diverse battery geometries including large-format cells used in electric vehicles and grid-scale applications. Core Features That Set It Apart: - Energy Recovery Efficiency: Utilizing bidirectional AC/DC conversion, the system feeds discharged energy back into the power grid, achieving over 80% charging efficiency and more than 70% discharge recovery—reducing operational costs by up to 30% compared to conventional testers. - Precision Measurement Capabilities: With ±0.5‰ reading + 0.5‰ full scale accuracy for both voltage and current, combined with a four-wire Kelvin connection method, the unit eliminates lead resistance errors and ensures reliable data integrity down to 1mV and 1mA resolution levels. - Intelligent Safety Protocols: Built-in safeguards include 13 layers of protection against overvoltage, undervoltage, reverse polarity, short circuits, and thermal faults—ensuring continuous operation even after unexpected interruptions. - Modular Architecture: Each channel operates independently using dedicated constant current and constant voltage modules, enabling hot-swappable maintenance without affecting other active tests. This design allows easy expansion through parallel channel connections for future scalability. - Smart Software Integration: The embedded software supports complex test sequences (up to 32 steps per cycle, 256 cycles total) and includes an intelligent sorting engine that automatically grades batteries based on 12 critical parameters such as capacity consistency, voltage plateau stability, and internal resistance trends. Detailed Operational Insights: The S37S-128 system excels in environments demanding high throughput and consistent quality control. Its programmable test profiles enable customized formation protocols tailored to specific chemistries like NMC, LFP, or NCA. During testing, real-time monitoring via three-color LED indicators provides immediate visual feedback on channel status—green for normal, yellow for warning, red for fault—allowing rapid response to anomalies. Data traceability is enhanced through built-in visualization tools such as voltage vs. time curves, capacity fade analysis charts, and historical performance logs for compliance and process optimization. Ideal Applications Across Industries: - Power Battery Manufacturing: Supports high-current formation and grading for EV battery packs, ensuring uniformity in performance and safety before assembly. - Energy Storage Systems: Validates large-format battery modules used in stationary storage solutions where long-term reliability and cycle life are crucial. - R&D Laboratories: Offers micro-level parameter adjustments and repeatable testing conditions essential for material science studies and next-generation battery development. - Second-Life Battery Evaluation: Enables accurate assessment of residual capacity and health metrics for repurposed batteries in secondary applications such as backup power systems or low-speed mobility. User Feedback Highlights: Users consistently praise the system’s robustness under continuous load, noting minimal downtime due to its fail-safe architecture and automatic recovery from power outages. Researchers appreciate the granular data output, which facilitates deeper insights into degradation mechanisms. Production engineers highlight the ease of integrating new cell types thanks to flexible mechanical fixtures and software configurability. Common Questions Addressed: How does regenerative energy technology benefit battery testing operations? By returning discharged energy to the grid instead of dissipating it as heat, the system significantly lowers electricity consumption and environmental impact while improving cost-effectiveness in mass production settings. Can this equipment handle different battery form factors simultaneously? Yes—with adjustable clamping systems and configurable test parameters, the unit seamlessly accommodates prismatic cells (length: 80–300mm, thickness: 15–75mm), cylindrical cells (diameter: 26–72mm, length: 80–230mm), and polymer pouch cells—all within the same batch run. Is the software user-friendly for non-experts? The intuitive interface includes guided workflows, pre-set test templates, and clear graphical outputs, making it accessible for technicians while still offering advanced customization options for experienced users.
Contact Now
