SHT37-128-30A Aluminum-Cased Power Battery Constant Temperature Sorting System – Precision Testing for High-Performance Lithium-Ion Cells This advanced battery testing solution is engineered specifically for aluminum-cased power batteries, offering a robust, intelligent, and highly efficient method to evaluate cell performance under controlled thermal conditions. With an integrated temperature-controlled chamber maintaining a stable 25±2°C environment, the system ensures consistent test results across all 128 independent channels—each capable of simultaneous charge and discharge operations. Designed for both industrial-scale production lines and research laboratories, this equipment delivers accurate capacity measurements, automated grading, and comprehensive data logging, making it ideal for lithium-ion battery manufacturers seeking to enhance product quality while reducing waste and operational costs. Key Features: - Ultra-Precise Thermal Stability: The cabinet-style design maintains uniform internal temperatures within ±2°C, minimizing variability in electrochemical responses and ensuring reliable, repeatable test outcomes. - High-Efficiency Energy Recovery: Incorporating bidirectional AC/DC inverters, the system recovers up to 80% of charging energy and over 70% during discharging, significantly lowering electricity consumption and supporting sustainable manufacturing practices. - Intelligent Software Control: A powerful, user-friendly interface enables complex multi-step test sequences (up to 32 steps per cycle, 256 cycles total), with real-time monitoring, automatic fault detection, and seamless integration with MES systems for smart factory automation. - Multi-Dimensional Grading Capability: Post-test analysis categorizes cells into distinct performance tiers based on voltage consistency, capacity accuracy, internal resistance, and other critical metrics—mirroring the functionality of professional lithium cell grading machines used in high-volume
Battery Assembly lines. Detailed Description: The SHT37-128-30A unit combines precision engineering with cutting-edge software intelligence to meet modern demands in battery testing. Its modular architecture supports parallel operation of 128 channels, enabling rapid throughput of more than 800 cells per hour in large-scale environments. Each channel features dedicated constant current and constant voltage sources that eliminate ripple effects, ensuring smooth, impulse-free testing essential for accurate parameter acquisition. The embedded system records every measurement, generates detailed reports, and flags anomalies such as overvoltage, undervoltage, or abnormal capacity fade—functions commonly found in top-tier Li-ion battery testers. This makes the device invaluable not only for production line quality assurance but also for R&D teams aiming to optimize new chemistries, improve cycle life, and refine manufacturing processes through data-driven insights. Application Scenarios: In mass production settings, this
Battery Sorting Machine streamlines the process of grouping cells by performance level—allowing manufacturers to assemble packs with matched characteristics in a single day, thereby improving pack efficiency and reducing defects. For research labs, the stable 25°C environment and high-resolution measurement capabilities enable scientists to study battery behavior under standardized conditions, accelerating innovation in next-generation lithium-ion technologies. Quality inspection stations benefit from its ability to identify weak or inconsistent cells early in the process, preventing substandard products from reaching end users—a crucial step toward enhancing safety, reliability, and brand trust in battery-powered applications. User Testimonials: "Since deploying the SHT37-128-30A, our
Battery Sorting speed has increased by 40%, and we’ve reduced misgraded units by over 90%. It’s become the backbone of our quality control process." — Battery Production Manager, Europe "The precise temperature regulation and automated grading have transformed how we conduct R&D. We now get cleaner data faster, which helps us iterate designs much quicker." — Lead Engineer, Advanced Energy Systems Lab Frequently Asked Questions: What makes this battery tester different from standard models? Unlike conventional testers, this system offers true constant temperature control at 25°C, built-in energy recovery, and full automation—from test execution to grading—which reduces manual intervention and boosts productivity. Can it handle prismatic aluminum shell batteries? Yes, it is specifically optimized for aluminum-cased power cells, including those used in EVs, energy storage systems, and portable electronics. Is the software easy to use for non-experts? Absolutely—the intuitive interface allows operators to configure tests without extensive training, while still providing deep customization options for advanced users. How does it support smart manufacturing? With native MES compatibility, it integrates seamlessly into digital production ecosystems, enabling real-time data collection, traceability, and predictive maintenance strategies for smarter battery factories worldwide.
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