SHT32-512-3A Polymer Pouch Battery Constant-Temperature Capacity Sorting System – High-Precision Formation and Testing Equipment for Advanced Lithium-Ion Battery Production This cutting-edge
Battery Charge Discharge Test Equipment is engineered for high-volume polymer pouch cell manufacturing, offering intelligent formation, precise capacity grading, and dynamic thermal management. Designed to meet the demands of modern energy storage systems, R&D labs, and specialized battery production lines, the SHT32-512-3A integrates 512 independent channels with real-time temperature regulation between 20°C and 70°C (±3°C), ensuring consistent electrolyte penetration and optimal electrochemical performance across all cells. With support for current ranges from 6mA to 3A, this industrial-grade lithium-ion battery tester enables accurate evaluation of both low-rate and high-rate cells, making it ideal for next-generation battery development. Key Features: - 512-Channel Independent Control: Enables parallel testing of multiple battery samples without cross-channel interference, significantly increasing throughput in mass production environments. - Dynamic Constant-Temperature Technology: Maintains uniform thermal conditions during charge/discharge cycles using rapid heating (≤10°C/min) to accelerate formation processes while minimizing internal resistance variations. - Bidirectional Energy Recovery System: Recovers up to 30% of discharged energy back into the grid, reducing operational costs and improving sustainability—ideal for green manufacturing practices. - Four-Wire Precision Measurement: Minimizes contact resistance (<1 mΩ) and delivers voltage/current accuracy within ±(0.5‰ reading + 0.5‰ full scale), essential for reliable capacity sorting and quality assurance. - Intelligent Grading Algorithm: Automatically categorizes batteries based on 12 parameters including capacity, voltage stability, internal resistance, and self-discharge rate—with a verified pass rate exceeding 99%. - Modular Fixture Design: Supports quick changeover between different battery thicknesses (1.5–20 mm), enabling flexible adaptation to various form factors without downtime or reconfiguration delays. - Comprehensive Safety Protocols: Includes 13 layers of active protection such as over-temperature, short-circuit, reverse polarity, and over-current detection, with response times under 50ms for maximum safety compliance. - Full Process Traceability via MES Integration: Records more than 20 critical parameters per cell in real time, supporting data-driven process optimization and regulatory compliance in ISO-certified facilities. Detailed Description: The SHT32-512-3A represents a significant advancement in automated battery testing solutions, combining precision engineering with smart automation. Its core innovation lies in the integration of a constant-temperature energy management system that ensures stable operating conditions throughout the entire charging and discharging cycle. This not only enhances consistency but also reduces variability in battery performance—a crucial factor for applications requiring long-term reliability, such as electric vehicles, portable electronics, and grid-scale energy storage. The device supports multiple modes including constant current, constant voltage, and constant power testing, allowing engineers to simulate real-world usage scenarios accurately. Furthermore, its four-wire Kelvin sensing technology eliminates measurement errors caused by lead resistance, delivering repeatable results even at microampere-level currents. Built-in diagnostics and predictive maintenance alerts ensure minimal disruption to production schedules, while natural air-cooling design keeps noise levels below 75dB for quieter factory operations. Application Scenarios: Ideal for manufacturers producing polymer lithium-ion batteries for consumer electronics, medical devices, drones, and energy storage systems, this equipment excels in high-throughput environments where precision and repeatability are non-negotiable. It is particularly suited for validating fast-charging capabilities at 3A, confirming suitability for high-power applications like e-bikes and power tools. In research settings, the system provides ultra-high-resolution data collection for material science studies, enabling faster iteration of new electrode formulations. For irregularly shaped or custom-designed cells used in niche industries (e.g., wearable tech or aerospace), the modular fixture system allows seamless testing without redesigning hardware. Whether integrating large-format batteries (>100Ah) into stationary storage units or optimizing small-format pouch cells for mobile devices, the SHT32-512-3A offers unmatched flexibility and scalability. User Feedback: Operators worldwide have praised the system’s intuitive interface, robust build quality, and dramatic reduction in manual intervention. One user noted, “We reduced our capacity sorting error rate from 4% to less than 0.5% after switching to this unit.” Another highlighted the energy savings: “Our electricity consumption dropped by nearly 30%, which translated directly into lower overheads.” Many appreciate the ability to integrate with existing MES platforms, enabling end-to-end traceability from raw materials to finished goods—a key requirement for Tier-1 suppliers in the automotive and renewable energy sectors. Frequently Asked Questions: What makes this battery tester superior to conventional models? Unlike standard testers that rely on ambient temperature control, the SHT32-512-3A maintains precise thermal regulation during each cycle, resulting in more accurate and reproducible capacity measurements. Additionally, its bidirectional energy recovery feature sets it apart in terms of cost-efficiency and environmental impact. Can it handle batteries with varying thicknesses? Yes, thanks to its modular fixture system, the equipment accommodates cells ranging from 1.5mm to 20mm thick, eliminating the need for separate machines for different form factors. Is it suitable for R&D labs? Absolutely. With its high-resolution data logging, support for multiple test profiles, and compatibility with advanced analytics software, it serves as an excellent tool for validating novel battery chemistries and cell designs. How does it improve production efficiency? By enabling simultaneous testing of 512 cells, automatic grading, and reduced setup time through interchangeable components, the system boosts throughput by up to 50% compared to traditional methods, especially when changing product models frequently.
Contact Now
