The S37S-160-40A Prismatic Battery Energy Recovery and Sorting Equipment is a high-performance, intelligent testing system engineered for precision
Battery Formation, capacity assessment, and automated grading in lithium-ion battery manufacturing. Designed with 160 independent test channels, each equipped with its own constant current and constant voltage source, this advanced battery tester ensures stable, impulse-free operation during charge-discharge cycles—ideal for both R&D labs and industrial production lines. Its energy recovery capability allows up to 80% charging efficiency and 70% discharging efficiency, feeding surplus power back into the facility grid to reduce operational costs while promoting sustainable energy use. This professional-grade battery testing solution delivers exceptional accuracy: ±(0.5‰ reading + 0.5‰ full scale) for both voltage and current measurements, enhanced by a four-wire measurement interface and software calibration routines that guarantee reliable, repeatable results. The integrated intelligent software platform supports complex test protocols, enabling users to define up to 64 simultaneous test configurations and execute 256 transmission cycles automatically. With built-in safety protections, real-time data logging, and comprehensive reporting features, it streamlines quality control processes across battery production stages—from initial cell sorting to final performance validation. Key advantages include rapid battery classification based on capacity and voltage thresholds, similar to a
Lithium Cell Grading Machine, allowing manufacturers to efficiently group cells by performance level for pack assembly. The system also interfaces seamlessly with MES (Manufacturing Execution Systems), facilitating digital transformation and enabling real-time monitoring of production metrics. Whether used for optimizing battery yield in mass production or validating new chemistries in research settings, the S37S-160-40A provides the precision, scalability, and automation required for modern battery development. In manufacturing environments, the equipment significantly boosts throughput by enabling parallel testing across all 160 channels, reducing cycle times and improving cost-effectiveness without compromising consistency. For R&D teams, its ability to capture detailed electrochemical behavior under varying conditions makes it an essential tool for developing next-generation lithium-ion batteries. In quality assurance workflows, the device performs full-cycle evaluations, identifying weak or non-compliant units before they reach end-users—ensuring product reliability and brand trust. Users report improved productivity, reduced waste from misgraded cells, and faster time-to-market for battery packs due to streamlined testing procedures. Many appreciate how the intuitive yet powerful software simplifies even the most intricate test sequences, while the robust database structure supports long-term analysis and process optimization. Common questions often revolve around setup complexity, but the user-friendly interface and extensive documentation make integration straightforward. Another frequent inquiry concerns compatibility—this unit supports prismatic cell formats commonly found in EVs, energy storage systems, and portable electronics. It’s also suitable for testing different chemistries including NMC, LFP, and nickel-rich variants, making it a versatile asset in any battery-focused facility. Whether you're scaling up battery production, refining electrode materials, or ensuring consistent cell performance, the S37S-160-40A offers unmatched value as a multi-functional, eco-conscious, and highly accurate battery energy recovery and sorting system tailored for global battery professionals.