SRY32-128-10A-2-5T (AC) Thermal Press Fixture Formation Equipment – High-Precision Battery Testing and Formation System for Advanced Lithium-Ion Applications This advanced thermal press fixture formation system is engineered for precision battery manufacturing, particularly in the development and mass production of pouch cells. Designed with a modular structure featuring one incubator and two integrated fixtures, this 128-channel tester delivers consistent performance across high-pressure and high-temperature environments. It supports dynamic pressure regulation from 700 to 5000 kgf, ensuring optimal conditions for
Sei Layer Formation under controlled stress—critical for next-generation lithium-ion batteries. The system integrates intelligent temperature control, multi-stage pressure programming, and real-time data management to enhance both process efficiency and product quality. Key Features: - Dynamic Pressure Control: Enables precise adjustment across seven programmable stages, supporting cell thicknesses from 6mm to 12mm. Over-pressure safety mechanisms automatically halt operations if limits are exceeded. - Intelligent Temperature Regulation: Independent control over 33 heating layers ensures uniformity within ±2°C, reaching 60°C in just 10 minutes. Dual over-temperature safeguards prevent thermal runaway by triggering alarms at 70°C and shutdowns at 80°C. - High-Efficiency Power Management: Supports charge-discharge currents up to 10A with four-wire measurement accuracy for voltage (±0.001% FS) and current (±0.001% FS). Energy feedback technology boosts charging efficiency above 80% and discharging above 70%. - Smart Production Integration: Seamless MES compatibility allows remote data upload, full traceability, and automated sorting based on 12 parameters including capacity, voltage, and platform consistency. Automatic resume after power loss preserves test integrity without manual intervention. Detailed Description: The SRY32-128-10A-2-5T series represents a significant advancement in
Battery Formation technology, combining mechanical precision with digital intelligence. Its ultra-wide pressure range and adaptive control algorithms make it ideal for forming high-energy-density cells used in electric vehicles, energy storage systems, and portable electronics. Each channel operates independently yet synchronously, enabling simultaneous processing of multiple pouch cells while maintaining strict environmental control. The system’s ability to simulate real-world operational stresses during formation improves long-term cycle life and reduces variability in final output. With built-in diagnostics, fault logging, and cloud-ready connectivity, users benefit from reduced downtime and enhanced R&D flexibility. Application Scenarios: Ideal for research labs focused on developing novel electrolytes or electrode materials, this equipment facilitates accelerated testing under extreme conditions. In industrial settings, it supports daily throughput of up to 30,000 pouch batteries, making it suitable for scale-up from prototype to commercial production. Whether optimizing processes for cells sized between 70–200mm width and 50–130mm length, or refining formation protocols for thicker cells, the system adapts seamlessly. It also aids in improving batch-to-batch consistency by correlating pressure, temperature, and electrochemical behavior throughout the formation phase. User Feedback: Users consistently praise its reliability, ease of integration into existing workflows, and the dramatic improvement in battery consistency compared to traditional methods. Engineers appreciate the intuitive interface and robust data logging capabilities, which streamline compliance reporting and process validation. Operators highlight how the automatic sorting function reduces manual labor and minimizes errors during post-test evaluation. Common Questions: What makes this formation equipment unique compared to standard testers? It combines dynamic pressure control, multi-zone thermal management, and smart automation—features rarely found together in a single unit—which collectively improve yield, reduce defects, and accelerate R&D cycles. Can it handle different cell formats beyond pouch cells? Yes, while optimized for pouch batteries, it accommodates various form factors including prismatic and cylindrical cells within specified dimensional ranges. How does the energy feedback system contribute to sustainability? By recycling up to 80% of charging energy and recovering over 70% during discharge, it significantly lowers overall power consumption per test cycle—benefiting both cost-efficiency and environmental impact. This comprehensive solution empowers manufacturers and researchers worldwide to achieve superior battery performance through precise, repeatable, and scalable formation processes—all supported by responsive service and continuous software updates.
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