SRY12-1024-3A-4-3T(BC) Thermal Press Fixture Formation Equipment – Advanced
Battery Formation System for High-Density Polymer Cell Testing This industrial-grade battery formation system is engineered for precise, scalable, and safe testing of polymer lithium-ion cells under controlled pressure and temperature conditions. Designed to meet the rigorous demands of modern battery manufacturing, this equipment supports high-throughput production while maintaining exceptional consistency in cell performance. Whether you're optimizing pouch cell processes or advancing R&D on high-energy-density batteries, the SRY12-1024-3A-4-3T(BC) delivers a robust solution tailored for global battery producers. Key Features: - Multi-Layer Temperature Regulation: Equipped with four independent fixture units, each featuring 17 individually controlled heating plates, enabling uniform thermal management from ambient to 90°C (±2°C). Each layer includes real-time temperature monitoring via precision probes to ensure consistent heat distribution across all test cells. - Accurate Pressure Application: Utilizes pneumatic pressurization with five preset stages to maintain stable contact between electrodes and cells. The four-tier weight-reduction design ensures ±10kg pressure accuracy—critical for forming sensitive polymer cells where mechanical interface affects electrochemical behavior. - High-Density Channel Configuration: Supports simultaneous testing of up to 1,024 channels, making it ideal for mass production environments requiring rapid throughput without compromising data integrity. With a current range of 6mA to 3A, it accommodates low-current activation processes essential for advanced battery chemistries. - Four-Wire Measurement Precision: Eliminates contact resistance errors through a four-terminal sensing method, achieving voltage measurement accuracy within ±0.1% full scale—a vital feature for reliable capacity and impedance analysis during formation cycles. - Comprehensive Safety Architecture: Includes five levels of hardware-based protection—overvoltage, undervoltage, overcurrent, overtemperature, and leakage detection—as well as intelligent software safeguards like capacity deviation alerts and power-off continuation functionality. Mechanical safety features such as light-grid doors and layered insulation further enhance operational reliability. Detailed Description: The SRY12-1024-3A-4-3T(BC) represents a significant advancement in battery formation technology, combining layered thermal control, accurate mechanical loading, and high-channel-count capability into a single integrated platform. Its modular design allows customization of fixtures to suit various cell formats—from small prismatic to flexible pouch cells measuring 5–60mm x 5–50mm. This adaptability makes it suitable not only for large-scale production lines but also for laboratory-scale research focused on material development and process optimization. By correlating variables such as pressure, temperature, and electrochemical response, engineers can fine-tune formation protocols to maximize energy density, cycle life, and safety margins. The system’s ability to automatically sort cells based on open-circuit voltage and capacity enhances yield and reduces post-test manual labor, streamlining quality assurance workflows. Application Scenarios: Ideal for manufacturers producing polymer lithium-ion batteries used in consumer electronics, electric vehicles, and energy storage systems, this equipment excels in both R&D and commercial settings. It enables efficient screening of cells for consistency, supports development of next-generation electrode materials that require precise pressure application, and facilitates process validation by capturing how variations in formation parameters affect final performance metrics. For companies aiming to reduce time-to-market while improving product uniformity, the SRY12-1024-3A-4-3T(BC) offers an end-to-end solution that bridges innovation and scalability. User Feedback: Users consistently highlight the system’s stability during extended formation runs, particularly its ability to maintain tight temperature control over 72-hour cycles. Engineers appreciate the intuitive software interface that simplifies setup and monitoring, while production managers value the high channel density and reduced need for manual intervention. One user noted, “We’ve seen a measurable improvement in cell consistency after implementing this tester—it’s become central to our quality control process.” Frequently Asked Questions: What types of batteries does this system support? It is optimized for polymer lithium-ion pouch cells but can be adapted for other soft-pack formats using custom fixture modules. How does it handle pressure variability across multiple layers? Each layer employs a dedicated pneumatic system with calibrated weights, ensuring consistent pressure application across all 1,024 test points. Can I integrate this with existing automation systems? Yes, the system supports external control interfaces and can be incorporated into automated
Battery Assembly lines for seamless operation. Is there any risk of overheating during long-term formation? No—the multi-layer insulation structure combined with active temperature feedback prevents localized hotspots, even during continuous operation. What happens if power fails mid-cycle? The intelligent software retains state information and resumes testing from the last checkpoint, minimizing data loss and rework. This thermal press fixture formation equipment stands out as a versatile, reliable, and future-ready tool for anyone serious about advancing battery technology. From lab experimentation to factory-floor deployment, it empowers teams to achieve higher precision, faster results, and greater confidence in their battery products.
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