Energy Recovery and Sorting Cabinet S37-160-30A – Advanced
Battery Charge Discharge Tester for High-Precision Testing and Energy Efficiency The S37-160-30A energy recovery and sorting cabinet is a state-of-the-art
Battery Testing System engineered for industrial-scale lithium-ion battery production, research laboratories, and quality assurance operations. Designed with 160 independent test channels, this intelligent battery tester enables simultaneous charging and discharging of multiple cells without signal interference, ensuring consistent performance across all units. Each channel operates as an isolated constant current or constant voltage source, enhancing accuracy while reducing operational complexity. Powered by STM32 microcontrollers, the unit automatically logs and stores detailed test data—including voltage, current, time, and capacity curves—offering researchers and manufacturers real-time insights into battery behavior under various conditions. Key Features: - Energy Recovery Technology: Achieves over 60% energy savings by returning discharged power back to the grid, significantly lowering electricity costs in high-volume production environments. - Four-Wire Precision Measurement: Delivers ±(0.5% reading + 0.5% full scale) accuracy for both voltage and current measurements, minimizing errors in critical battery performance evaluations. - Intelligent Protection Systems: Includes stage charging protection, reverse polarity detection, and automatic power failure recovery—ensuring safe operation even during unexpected outages. - Real-Time Visualization: The intuitive graphical interface displays live battery metrics using color-coded indicators for immediate identification of anomalies, status changes, or potential failures. - Field-Effect Transistor (FET) Design: Uses advanced FET technology for low-voltage discharge applications such as lithium iron phosphate batteries, improving safety, efficiency, and test repeatability. - Automated Data Logging & Reporting: Stores comprehensive test results directly on the device, enabling seamless analysis, reporting, and integration into existing R&D workflows. Detailed Description: This high-capacity battery charge-discharge tester represents a significant leap forward from traditional manual methods. Its modular architecture allows users to configure custom test profiles tailored to specific battery chemistries, including prismatic, cylindrical, and pouch cells. The built-in keyboard facilitates direct control over every aspect of the testing process—from setting up charge/discharge parameters to initiating batch tests. With robust hardware design and embedded software intelligence, the S37-160-30A ensures continuous operation, even after sudden power interruptions, making it ideal for unattended overnight testing cycles. The system also supports multi-parameter sorting based on capacity, open circuit voltage, internal resistance, and cycle life, allowing manufacturers to classify batteries efficiently for different end-use applications. Ideal Applications: - Large-Scale Manufacturing: Perfect for
Battery Pack Assembly lines where throughput, consistency, and cost-efficiency are paramount. The ability to manage 160 channels simultaneously reduces testing time per unit while maximizing energy reuse. - Research and Development Labs: Offers precise, repeatable data collection essential for evaluating new battery materials, cell designs, and aging mechanisms. Integrated tools support advanced analytics and report generation for scientific publications or internal documentation. - Quality Control Screening: Enables automated detection of defective cells through real-time monitoring. Any deviation triggers an alarm and disables the affected channel, preventing faulty units from entering downstream processes—a vital feature for maintaining product reliability and brand reputation. User Feedback: Users consistently highlight the system’s reliability, ease of use, and substantial reduction in energy consumption compared to conventional testers. Many appreciate how the visual feedback helps identify issues quickly, saving hours of troubleshooting. Researchers note that the precision of the four-wire measurement setup enhances the validity of their experimental findings, while production managers praise the automation features that reduce labor requirements and improve throughput. Frequently Asked Questions: What makes the S37-160-30A different from standard battery testers? Unlike basic models that waste energy during discharge, this unit recovers and returns electrical power, cutting utility expenses by more than 60%. It also offers higher accuracy, better safety, and smarter diagnostics. Can it handle different types of lithium-ion batteries? Yes, it supports a wide range of battery formats including prismatic, cylindrical, and pouch cells, especially those requiring low-voltage discharge capabilities like LFP (lithium iron phosphate). Is there support for remote monitoring or data export? While not connected to external networks, the device stores all test results internally and can be exported via USB or integrated with lab management systems for further processing. How does the power failure recovery function work? If power is interrupted, the system retains the last known test state. Upon restoration, it resumes testing exactly where it left off, eliminating the need to restart entire batches.
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