ATCK39-1024-3A E-Cigarette High-Temperature Formation Equipment – Advanced Battery Testing for Precision and Efficiency This high-performance
Battery Formation system is engineered specifically for e-cigarette lithium-ion cell development and mass production, delivering unmatched accuracy, scalability, and environmental control. Designed to support cylindrical batteries ranging from 8–23mm in diameter and 16–70mm in length, the ATCK39-1024-3A ensures reliable testing under elevated temperatures—a critical factor for optimizing energy density, cycle life, and consistency in next-generation vaping devices. Key Features The ATCK39-1024-3A integrates a 1024-channel parallel testing architecture with synchronized operation, enabling automated processing of over 200,000 units per day—ideal for high-volume manufacturing environments. Its pneumatic fixture loading system supports seamless integration into existing automation lines, reducing manual labor while increasing throughput. Temperature regulation is maintained within a precise range of 20–70°C, with ±3°C stability, allowing manufacturers to simulate real-world operating conditions during battery formation cycles. This level of thermal control directly enhances capacity retention and long-term performance metrics, making it an essential tool for R&D teams focused on advanced battery chemistries. Energy efficiency remains a top priority: charging efficiency exceeds 80%, discharging surpasses 70%, and total system power consumption stays below 18kW—offering up to 40% lower electricity usage compared to conventional battery testers. A natural air intake cooling design minimizes maintenance needs and reduces operational costs, ensuring continuous uptime without compromising safety or precision. Intelligent Test Capabilities With a wide current range from 0.01A to 3A, this equipment meets both low-current activation requirements and standard formation protocols. Control resolution reaches 1mV/1mA, offering micro-level adjustments ideal for fine-tuning formation profiles and detecting subtle variations in cell behavior. Built-in safety mechanisms include 15 layers of protection against overvoltage, undervoltage, overheating, and short circuits—ensuring safe operation even under demanding test conditions. Detailed Description Engineered for research and industrial-scale applications alike, the ATCK39-1024-3A combines digital precision with robust mechanical design. It utilizes far-infrared temperature sensing technology for uniform heat distribution across all channels, enabling consistent results in volumetric testing scenarios. Customizable fixtures accommodate various battery sizes commonly found in e-cigarette products, while compatibility with MES systems allows real-time data capture, analysis, and reporting—streamlining quality assurance processes and accelerating time-to-market for new battery technologies. Use Cases Ideal for battery manufacturers, material scientists, and OEMs developing vape batteries, this formation station excels in multiple contexts: validating new electrode materials under accelerated aging conditions, verifying batch-to-batch consistency in commercial-grade cells, and supporting process optimization for enhanced energy output and longevity. Whether used in lab-scale experimentation or full-scale production, the unit delivers reproducible outcomes that align with global industry standards for lithium-ion battery performance. User Feedback Users report significant improvements in test repeatability, reduced downtime due to intelligent diagnostics, and faster validation times when deploying high-temperature formation strategies. Many highlight its ability to scale alongside growing production demands without sacrificing accuracy—an asset for companies aiming to meet evolving regulatory and consumer expectations. Frequently Asked Questions What types of batteries does this tester support? It is optimized for cylindrical lithium-ion cells used in e-cigarettes, with dimensions between 8–23mm in diameter and 16–70mm in length. How does it improve battery performance? By maintaining strict temperature control and precise current/voltage regulation, it enhances formation efficiency, leading to better capacity retention and extended cycle life. Is it suitable for large-scale operations? Yes, with 1024 simultaneous channels and pneumatic loading, it supports high-throughput manufacturing environments requiring minimal operator intervention. Can it be integrated into existing production systems? Absolutely—it offers compatibility with MES platforms for seamless data flow, making it easy to incorporate into smart factory ecosystems. What makes this different from standard battery testers? Its combination of high channel count, superior thermal management, and energy-efficient design sets it apart as a premium solution for advanced battery testing in the vaping industry.
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