ODM-battery bank discharge test

ODM-S30-16-120V100A Feedback Aging Cabinet for Battery Testing and Grading – High-Efficiency, Precision Energy Recycling System

The ODM-S30-16-120V100A feedback aging cabinet is a state-of-the-art battery testing solution engineered for industrial applications involving lithium-ion and lead-acid cells. Designed to enhance production efficiency while reducing energy consumption, this system integrates advanced energy recovery technology, high-precision calibration, and modular architecture to deliver reliable performance across multiple test protocols including cycle life evaluation, capacity grading, and quality verification. With an impressive 90% charging energy-saving rate and 88% discharge feedback efficiency, it significantly lowers operational costs and environmental impact—making it ideal for modern battery manufacturing facilities seeking sustainable automation.

This intelligent aging system supports up to 16 independent channels, each capable of delivering up to 12 kilowatts of power, resulting in a total output capacity of 192 kW per unit. Its four-wire sensing method ensures accurate voltage and current measurements within ±0.03%, enabling consistent results during long-term battery validation processes. The inclusion of Agilent-calibrated components guarantees exceptional measurement stability, critical for compliance with international standards such as IEC, UN38.3, and GB/T specifications commonly used in global battery production lines.

Key features include TCP/IP network communication for seamless integration into existing MES (Manufacturing Execution Systems), barcode scanning functionality for automated cell tracking, and LED-based visual sorting that simplifies identification of graded battery packs. The machine’s modular design allows flexible configuration and easy maintenance, while dual-fan forced air cooling maintains optimal internal temperatures during extended operation. Built-in safety mechanisms such as overvoltage, overcurrent, reverse polarity, and thermal protection ensure safe handling even under demanding test conditions.

Engineered around a central DSP control module, the system executes precise constant current-to-constant voltage (CCCV) charging transitions, minimizing stress on battery cells. During discharge cycles, recovered electrical energy is fed back into the grid in clean sine wave form—a feature that not only reduces heat generation but also enhances overall lab efficiency. Real-time monitoring via host computer interfaces enables comprehensive data collection on voltage, current, temperature, and cycle count, facilitating predictive analytics and continuous process improvement in battery development workflows.

This equipment is particularly suited for battery producers engaged in large-scale manufacturing, R&D labs focused on cell performance optimization, and quality assurance departments aiming to standardize battery grading before final assembly. Whether used for aging verification, capacity classification, or pre-packaging sorting, the ODM-S30-16-120V100A delivers measurable improvements in throughput, accuracy, and sustainability compared to conventional non-feedback aging systems.

Users report increased productivity due to reduced downtime from overheating issues and improved consistency in batch processing. The intuitive interface and robust connectivity options allow operators to monitor multiple channels simultaneously without manual intervention. Many professionals highlight the value of real-time diagnostics and automated reporting capabilities, which streamline compliance documentation and reduce human error in test result logging.

Common questions often revolve around compatibility with various battery chemistries, ease of integration with factory automation systems, and expected lifespan of the aging cabinets under continuous use. Based on extensive field testing, the unit demonstrates stable operation over thousands of hours with minimal wear, especially when operated within recommended input parameters (AC 380V±10%, 50Hz). For users seeking a future-proof investment in battery testing infrastructure, this model offers scalable performance, low total cost of ownership, and alignment with green energy initiatives worldwide.