S37-64-60A Energy-Saving and Regeneration Testing Equipment – High-Precision Battery Performance Verification for Power Systems and R&D This advanced battery test system delivers superior accuracy, efficiency, and safety for evaluating lithium-ion cells across diverse industrial applications. Designed for high-current testing up to 60A, it supports a broad range from 120mA to 60A, enabling precise validation of fast-charging capabilities in modern power batteries. Its unique four-wire contact impedance measurement ensures real-time resistance monitoring with ultra-low error compensation—ideal for grading lithium cells based on internal resistance consistency, a critical factor in cell sorting and quality assurance. At the heart of this equipment lies an intelligent control architecture featuring 13 layers of automated protection, including reverse polarity detection, short-circuit safeguards, over-temperature shutdown, and more. This makes it suitable for both automated production lines and laboratory environments where reliability is paramount. The integrated software allows complex test sequences with up to 32 steps and 256 cycles, supporting detailed data logging and offline analysis—key for process optimization in battery manufacturing or recycling operations. One of the standout innovations is its bidirectional energy recovery mechanism, which achieves at least 70% discharge efficiency and potentially 80% charge efficiency. By recapturing and reusing energy during charge-discharge cycles, users can reduce electricity costs by up to 30% annually compared to conventional testers like Copper Swaine models. This not only lowers operational expenses but also aligns with sustainable practices in battery development and reuse. The system’s automatic grading function analyzes 12 key parameters—including voltage, capacity, platform stability, and impedance—to sort cells efficiently without manual intervention. With seamless integration into MES (Manufacturing Execution Systems), it becomes a vital tool in smart factories aiming for traceability, consistency, and scalability in
Battery Assembly processes. Ideal for applications ranging from electric vehicle battery production to large-scale energy storage systems, the S37-64-60A excels in verifying performance consistency among 100Ah+ battery packs. It's equally effective in R&D labs requiring high-fidelity data acquisition and programmable cycling protocols, as well as in battery recycling facilities assessing second-life potential through rapid health diagnostics and capacity estimation. Users have praised its robustness under continuous high-load conditions, ease of use via intuitive interface, and the significant reduction in power consumption due to regenerative functionality. Many report improved yield rates in cell grading and faster turnaround times in testing workflows thanks to its intelligent automation features. Frequently asked questions often revolve around compatibility with prismatic cells, support for custom test profiles, and how the energy-saving feature impacts long-term cost savings. The answer lies in the device’s modular design, flexible software configuration, and proven ability to minimize waste while maximizing throughput—making it a future-proof investment for any organization focused on battery innovation, sustainability, and precision engineering.