The SCK63-1024-3A Conventional Linear Electronic Cigarette Grading Cabinet is a high-precision lithium-ion
Battery Formation and grading system engineered for efficient, safe, and accurate testing in battery manufacturing environments. Designed specifically for electronic cigarette batteries, this advanced equipment integrates formation, capacity measurement, performance evaluation, and data logging into one seamless process—ideal for both production lines and research laboratories. With its robust architecture and intelligent control logic, it ensures consistent results while minimizing downtime and maximizing throughput across large-scale operations. This battery tester supports up to 1024 channels, each equipped with an independent constant current and voltage source that eliminates cross-channel interference—ensuring stable and repeatable test outcomes. The device uses STM32 microcontroller-based control combined with real-time monitoring software to manage complex charge-discharge cycles, enabling precise CCCV (Constant Current/Constant Voltage) transitions without sudden current spikes that could harm sensitive lithium cells. A modular four-wire testing interface enhances accuracy and simplifies maintenance, making the system reliable even under continuous industrial use. Key features include automated process setup with up to 32 steps per cycle and support for 256 total cycles, allowing customizable protocols tailored to specific battery chemistries or production requirements. Real-time voltage, current, and temperature tracking enables immediate detection of anomalies, triggering automatic shutdowns and alarms when irregularities occur—enhancing safety during extended operations. The built-in barcode scanning function streamlines batch processing, while multi-format report generation (PDF, CSV, Excel) ensures full traceability from raw material to final grading output, meeting international compliance standards like ISO and IEC. Ideal for manufacturers of e-cigarette batteries, the SCK63-1024-3A accommodates cylindrical cells ranging from 0–18 mm in diameter and 10–65 mm in length, including custom-fit fixtures for non-standard designs. Its fast sorting capability significantly speeds up quality assurance workflows, reducing manual labor and increasing productivity on busy assembly lines. For R&D teams, the system’s flexible programming allows engineers to fine-tune charging profiles, analyze discharge curves, and optimize cell performance characteristics—accelerating innovation cycles for next-generation battery technologies. In large-scale battery production facilities, the cabinet operates reliably within ambient temperatures from -10°C to +40°C, thanks to integrated UPS power protection and a failure rate below 1%. This resilience makes it suitable for harsh factory conditions where uptime and consistency are critical. Whether used for mass production, lab experimentation, or quality validation, the SCK63-1024-3A delivers precision, scalability, and ease of integration into existing workflows. Users consistently praise the system’s intuitive interface, which supports both computer-based automation and standalone keyboard operation—offering flexibility for technicians who prefer hands-on control. Many have noted how the detailed data visualization tools help identify subtle variations in cell behavior early in the formation stage, preventing defective units from progressing further down the line. Others highlight the reliability of the modular design, which reduces repair time and lowers long-term ownership costs. Common questions often revolve around compatibility with different battery sizes and whether the system can handle mixed batches. Yes—it supports various formats and includes programmable parameters for individual cell types. Another frequent inquiry concerns software updates: the system is firmware-upgradable to maintain compatibility with evolving industry standards. Power consumption is also minimal due to energy-efficient field-effect transistor circuits, contributing to lower operational expenses over time. For anyone involved in lithium-ion battery development or production—from small startups to global manufacturers—the SCK63-1024-3A stands out as a versatile, future-proof solution that balances technical sophistication with practical usability.
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